Wood pallet design plays a big role in keeping products safe during storage and transport. A smart design helps companies move goods faster, carry heavier loads, and reduce waste. Keep reading to see how PT. Bumi Mandiri Resources (BMR) creates durable and efficient pallets that support global logistics every day.
What Makes a Good Pallet Design
A good pallet design starts with the right material and structure. BMR uses hardwoods like meranti, acacia, and mahogany because they’re dense and tough. These woods can hold up to 2,000 kg static load and 1,000 kg dynamic load without bending.
Every detail in the design matters—from how boards are placed to how nails are arranged. BMR’s engineers test each structure using real industrial conditions, ensuring every pallet performs well under forklift pressure or heavy stacking.
Strong design keeps goods stable and prevents damage, even during long export journeys.
Common Types of Wood Pallet Designs
Different industries need different pallet designs. That’s why BMR offers several types to match every purpose.
1. Two-Way Pallet
This design allows forklifts to enter from two sides. It’s simple, affordable, and perfect for heavy cargo that doesn’t need frequent moving. Many export businesses use this type because it’s strong and reliable.
2. Four-Way Pallet
The four-way pallet lets forklifts access it from all directions. This design speeds up warehouse work and helps operators save time during loading and unloading. It’s very popular in factories, ports, and logistics hubs.
3. Block Pallet
Instead of beams, a block pallet uses solid wooden blocks under its top deck. That structure gives extra strength and better balance for heavy industries like automotive, steel, and chemicals.
4. Stringer Pallet
This classic type uses three main beams (called stringers) to connect the top and bottom decks. It’s light, durable, and often used in retail and warehouse storage. Each design has a unique purpose, but all share one thing: strength and reliability.
Why Deck Design Is So Important
The deck is the flat surface where cargo sits. Its layout and thickness determine how weight spreads across the pallet.
BMR uses closely spaced boards, usually with only 6–8 cm between them to keep products stable. This design prevents boxes or drums from slipping through the gaps.
For export clients, BMR offers two versions:
- Solid deck for fragile or small goods
- Open deck for products that need airflow, like coffee, cocoa, or spices
- This flexibility helps customers match the pallet to their specific product type.
Smart Engineering Behind Every Design
Design alone isn’t enough; it also needs engineering precision. BMR uses CNC cutting machines and pneumatic nail guns to build every pallet with exact accuracy.
The result is a perfectly aligned, balanced pallet that can handle multiple forklift operations without cracking. Each nail is placed in a specific pattern to distribute force evenly, keeping the boards firm for years.
Before shipping, every model passes through compression and drop tests. Data from BMR’s lab shows that their pallets maintain 95% strength even after 50 forklift cycles, proving how strong their designs really are.
Custom Design for Different Needs
No two clients need the same pallet. That’s why BMR offers custom designs to fit each company’s operation. Customers can choose:
- Pallet size (like 1100×1100 mm or 1200×1000 mm)
- Deck type (solid or open)
- Material type (hardwood or softwood)
- Load capacity (based on product weight)
- Branding (logo or barcode printing)
These options make BMR’s pallets not just strong—but also efficient, stylish, and easy to trace in global logistics systems.
Sustainable Design for a Greener Future
At BMR, pallet design also supports sustainability. The company uses SVLK-certified wood, meaning all timber comes from legal and responsible sources.
Through smart cutting techniques, BMR reduces waste by up to 15%. Even leftover wood becomes repair material or recycled into blocks for future use.
This commitment helps reduce carbon emissions and supports Indonesia’s green industry goals, aligning with ISO 14001 environmental standards.
How Good Design Improves Warehouse Efficiency
A well-designed pallet doesn’t just look strong—it also makes your warehouse more efficient. BMR follows international size standards, so its pallets fit neatly into racks, containers, and trucks.
With this design, warehouses can stack up to 20 pallets per column, saving floor space and improving air circulation. The result? Faster loading, fewer accidents, and smoother export handling.
Good pallet design also reduces product damage and logistics costs—two major concerns in modern supply chains.
Example: How Design Supports Export Success
A local coffee exporter in East Java switched to BMR’s four-way solid deck pallets last year. The change reduced packaging damage by 28% and improved container loading speed by 15%.
Because the pallets meet ISPM-15 export standards, the company also saved time at customs inspections. That real-world result shows how smart pallet design can directly boost export performance and business efficiency.
Final Thoughts
A wood pallet design might look simple, but it’s the foundation of every successful logistics operation. With the right design, companies move faster, protect their cargo, and save costs.
PT. Bumi Mandiri Resources combines technology, sustainability, and craftsmanship to build pallets that last longer and perform better. Each design reflects the company’s mission—to make logistics safer, stronger, and more sustainable for everyone.
Scroll down to explore more BMR wood pallet designs and find one that fits your export or warehouse needs today!
E-mail: info@bmr-pallets.com
WA: +62 8119-787-911
